Profile URL: https://hdl.handle.net/20.500.12573/2676
Job Title:Arş. Gör.
Email Address:soner.top@agu.edu.tr
Main Affiliation:02.07. Malzeme Bilimi ve Nanoteknoloji Mühendisliği
Status: Current Staff
ORCID:
0000-0003-3486-4184
0000-0003-3486-4184Scopus ID:
57192650171
57192650171YÖK Akademik: B5567003D6AE1ED1
Google Scholar:
QTBIkyoAAAAJ
QTBIkyoAAAAJWeb of Science ID:
H-3310-2015
H-3310-2015Name Variants:
Top, S. Top, Soner
45 results
Scholarly Output Search Results
Now showing 1 - 10 of 45
Book Part Citation - Scopus: 6Waste Lead-Acid Battery Recycling Technologies(Springer Science and Business Media Deutschland GmbH, 2023) Altiner, Mahmut; Top, S.; Kursunoglu, SaitThe growing of collected waste lead-acid battery quantity means the growing demand for secondary lead (Pb) material for car batteries, both needed for increased cars’ production and for replacing of waste batteries for the increased number of automobiles in service. Pb recycling is critical to keep pace with growing energy storage needs. In recent years, tightening emission regulations have forced many developed country smelters to close. This has driven battery manufacturers and distributors to increasingly rely upon unregulated smelting operations in developing nations, negatively impacting the environment and human health. Therefore, finding a cleaner and more cost-efficient Pb recovery and recycling method is critical to the Pb recycling community. © 2023 Elsevier B.V., All rights reserved.Article Citation - WoS: 6Citation - Scopus: 6Selective Leaching of a Mixed Nickel-Cobalt Hydroxide Precipitate in Sulphuric Acid Solution With Potassium Permanganate as Oxidant(Taylor & Francis inc, 2020-10-12) Hussaini, Shokrullah; Ichlas, Zela Tanlega; Top, Soner; Kursunoglu, Sait; Kaya, MuammerSelective leaching of a mixed nickel-cobalt hydroxide precipitate was investigated using potassium permanganate as oxidant in sulfuric acid solution. 94.9% Ni, 50% Co and 0.6% Mn were dissolved under the following conditions: sulfuric acid concentration of 0.75 M, potassium permanganate of 5 g/L, temperature of 30 degrees C, leaching duration of 60 min, solid-to-liquid ratio of 1/10, and stirring speed of 400rpm. The pregnant leach solution was subjected to a solvent extraction process. 98% Co and 99% Mn were extracted at pH 4.84 with 30% (v/v) Cyanex 272, leaving essentially all nickel in the raffinate. Based on the experimental results, a flowsheet is proposed.Article Citation - WoS: 4Citation - Scopus: 6Characterization of Nickel in Chromite Beneficiation Tailings by Mineral Liberation Analysis and Its Recovery by H2SO4 Leaching Followed by Oxalic Acid Precipitation(Springer, 2023-11-13) Altiner, Mahmut; Ibrahim, Ahmedaljaali Ibrahim Idrees; Kursunoglu, Sait; Top, Soner; Bayat, OktayThis study investigated the recovery of nickel from tailings (0.2% Ni) obtained in a chromite beneficiation plant using H2SO4 leaching followed by oxalic acid precipitation. The tailings were characterized using mineral liberation analysis. Ni was found as Fe-Ni, Fe-Ni-Co sulfide minerals, which were encapsulated in serpentine, olivine, pyroxene and clinochlore. Liberated fine chromite minerals benefited from magnetic separation followed by Falcon concentrator. A chromite product with a grade > 37% was obtained. The effect of leaching conditions including acid concentration, temperature, time and solid-to-liquid ratio on the leaching behavior of Ni was investigated based on the Taguchi approach. It was possible to extract Ni with a rate of > 98% from the tailings using the following conditions: H2SO4 concentration of 3 M, solid-to-liquid ratio of 1:20 and ambient temperature for 2 h. Finally, Ni was precipitated as an oxalate form with a precipitation rate of 72%. It is believed that implementing additional purification methods like solvent extraction may be essential to obtain a high-purity nickel product from the leach solution of oxalate precipitate. Experimental results indicate that the tailings used in this study are a good alternative as Ni resource in the near future.Article Citation - WoS: 17Citation - Scopus: 23Ultrasonic-Assisted Production of Precipitated Calcium Carbonate Particles From Desulfurization Gypsum(Elsevier, 2021-04) Altiner, Mahmut; Top, Soner; Kaymakoglu, BurcinThis study aimed to investigate the effect of ultrasonic application on the production of precipitated calcium carbonate (PCC) particles from desulfurization gypsum via direct mineral carbonation method using conventional and venturi tube reactors in the presence of different alkali sources (NaOH, KOH and NH4OH). The venturi tube was designed to determine the effect of ultrasonication on PCC production. Ultrasonic application was performed three times (before, during, and after PCC production) to evaluate its exact effect on the properties of the PCC particles. Scanning electron microscope (SEM), X-ray diffraction (XRD), Atomic force microscope (AFM), specific surface area (SSA), Fourier transform infrared spectrometry (FTIR), and particle size analyses were performed. Results revealed the strong influence of the reactor types on the nucleation rate of PCC particles. The presence of Na+ or K+ ions in the production resulted in producing PCC particles containing only calcite crystals, while a mixture of vaterite and calcite crystals was observed if NH4+ ions were present. The use of ultrasonic power during PCC production resulted in producing cubic calcite rather than vaterite crystals in the presence of all ions. It was determined that ultrasonic power should be conducted in the venturi tube before PCC production to obtain PCC particles with superior properties (uniform particle size, nanosized crystals, and high SSA value). The resulting PCC particles in this study can be suitably used in paint, paper, and plastic industries according to the ASTM standards.Article Citation - WoS: 8Citation - Scopus: 8Separation of Mn and Fe From a Manganiferous Iron Ore Using Horse Dung as Reductant: A Zero Waste Approach(Springer, 2022-01-13) Top, Soner; Altiner, Mahmut; Kursunoglu, SaitThe separation of manganese and iron from a manganiferous iron ore using horse dung (biomass) as reductant was investigated in a sulfuric acid solution, and 99.80% Mn and 17.76% Fe were extracted into the solution under these leaching conditions: 1 M sulphuric acid concentration, 120 g/L biomass, 1/10 solid to liquid ratio, 300 rev/min stirring speed, 90 degrees C leaching temperature, and 3 h leaching time. In the first precipitation step, the iron and aluminum were first rejected from the solution at pH 5.04. Thereafter, 98.58% Mn was precipitated at pH 10 in the second step. The precipitate was identified as a pyrochroite mineral. After the leaching, the residue was subjected to a carbothermal reduction process conducted at 700 degrees C for 10 min in the presence of no extra reductant. The residue was converted to magnetite mineral, which can be easily recovered by magnetic separation. Based on the experimental results, a flowsheet has been proposed.Article Citation - WoS: 2Citation - Scopus: 2Recent Progress in the Beneficiation of Iron-Manganese Ores: An Overview(Pleiades Publishing Ltd, 2025) Top, SonerIron-manganese (Fe-Mn) ores are essential for steelmaking, ferroalloy production, and emerging energy technologies, yet their beneficiation is challenging due to the close association of Fe and Mn oxides and their overlapping physicochemical properties. This review assesses key processing strategies, including gravity separation, magnetic methods, flotation, reduction roasting, and selective reductive leaching. Physical beneficiation offers limited upgrades, being constrained by mineral liberation and ore texture. Reduction roasting with carbonaceous or hydrogen reductants exploits the different reduction stabilities of Fe and Mn oxides, creating magnetic contrasts for effective separation. Hydrometallurgical techniques based on reductive leaching also show strong potential, particularly with biomass-derived or organic reductants, achieving manganese recoveries often above 90-99%. A central focus is the use of Ellingham and Eh-pH diagrams as predictive tools for selective separation. Ellingham diagrams outline the thermodynamic stabilities of Fe and Mn oxides, guiding roasting design, while Eh-pH diagrams describe dissolution behavior under varying acidity and redox conditions, enabling leaching optimization. Integrating these frameworks with experimental evidence demonstrates how thermodynamic and electrochemical principles can improve process selectivity. No single technique universally addresses Fe-Mn beneficiation challenges; instead, hybrid flowsheets combining physical, thermal, and hydrometallurgical routes tailored to ore characteristics are most effective. Future research should prioritize low-carbon and sustainable approaches such as hydrogen roasting, bio-reductant leaching, and zero-waste systems. This review thus provides both a synthesis of current advances and a roadmap for sustainable Fe and Mn resource recovery.Article Citation - WoS: 9Citation - Scopus: 13Assessment of Rock Aggregate Quality Through the Analytic Hierarchy Process (AHP)(Springer, 2020-05-22) Koken, Ekin; Top, Soner; Ozarslan, AhmetThe present study aimed to assess rock aggregate quality through the Analytic Hierarchy Process (AHP). In the context of the AHP analyses, four rock types (i.e., andesite, basalt, granodiorite, and gabbro), five evaluation criteria, and several technical requirements/suggestions for coarse aggregates related to bituminous paving mixtures were considered. In order to set over the evaluation criteria, detailed laboratory studies were conducted. For this purpose, various mineralogical, physical, and mechanical aggregate properties were determined for each rock type concerning their weathering grades. As a result of the laboratory studies, it was determined that the rock weathering processes have substantial negative impacts on the rock aggregate properties considered in this study. The AHP analysis results indicated that that different rock types have several advantages concerning various evaluation criteria. Based on the general evaluation point (EP) of the rocks, the gabbros were found to have the highest rock aggregate quality (EP = 0.393). In contrast, the andesites had the lowest quality (EP = 0.069). Besides, the basalts (EP = 0.271) and granodiorites (EP = 0.267) presented approximately the same quality for their use in bituminous pavement mixtures. It was also demonstrated that the AHP, with its specific methodology, can be utilized to represent different environmental and mechanical conditions by changing the relative weight of the evaluation criteria. In this way, the pros and cons of different rock types could be revealed quantitatively, which enables related engineers to select proper rock types for their use under different environmental and mechanical conditions. From this point of view, the present study could be declared a case study noted for combining theoretical and practical approaches on bituminous paving mixtures as a sign of rock aggregate quality.Conference Object Citation - Scopus: 3Investigation of the Beneficiation of Low Grade Manganese Ores(Chamber of Mining Engineers of Turkey maden@maden.org.tr, 2013) Bayat, Oktay; Altiner, Mahmut; Top, S.In this study, beneficiation of low grade manganese ores was investigated by applying high intensity dry magnetic separation, MGS (Multi Gravity Separator) and flotation methods. Manganese grades of the ores were 25.65% Mn and 13.96% Mn taken from Antalya and Kayseri regions, respectively. Flotation and magnetic separation recoveries of both tested samples were low and the grades of the concentrates were less than 45% Mn. Similar results were also observed using a lab-type MGS but a concentrate could be obtained with 41.24% Mn and 78.71% recovery for manganese ores taken from Antalya region. © 2014 Elsevier B.V., All rights reserved.Article Citation - WoS: 24Citation - Scopus: 28Production of Alpha-Alumina from Black Aluminum Dross Using NaOh Leaching Followed by Calcination(Springer, 2020-07-27) Turk, Murat; Altiner, Mahmut; Top, Soner; Karaca, Serkan; Bouchekrit, ChafiaThe aim of this work is to produce alpha-alumina particles from aluminum (Al) dross via leaching-precipitation-calcination processes. In the leaching test, the effects of parameters such as the temperature, NaOH concentration, and time were investigated based on the Taguchi approach. In addition, the effect of the particle size on the Al extraction rate was determined. The Al extraction rate ranged from 78.64% to 93.11% and from 78.35% to 91.99% for ground dross and as-received dross, respectively. In the precipitation test, the pH of the leachate solution was decreased using HCl to remove Al ions as Al hydroxide precipitate. The precipitate was calcined at 1000 degrees C to 1200 degrees C for 270 min. The morphological and polymorphic properties of the products were characterized by scanning electron microscopy, atomic force microscopy, and x-ray diffraction analysis. The experimental findings indicated that the calcination temperature and stabilization time were critical for producing alpha-alumina particles rather than other polymorphs.Article Citation - WoS: 4Citation - Scopus: 3Recovery of Vanadium and Nickel From a High Caco3 Containing Petroleum Coke Ash by Roasting and Acidic Leaching(Springer, 2023-11-08) Yurtseven, Ozgun; Ibrahim, Ahmedaljaali Ibrahim Idrees; Top, Soner; Kursunoglu, Sait; Altiner, MahmutIn this study, it was aimed to extract vanadium (V) and nickel (Ni) from a petroleum coke ash (PCA) using a roasting process without additives, followed by leaching with sulfuric acid (H2SO4). The experiments were designed based on the Taguchi approach, taking into account the parameters of temperature, acid concentration, time, and solid ratio. Additional leaching tests were conducted on the non-roasted PCA for comparison, to assess the effect of roasting on the extractions of V and Ni. The results showed that no extra reducing agent was needed as the PCA contained high levels of CaCO3, which could be used as a reducing agent during roasting. It was found that roasting was essential for high Ni extractions, but had no strong effects on V extractions. The Ni extraction was found to be between 13.3 and 80.8% for the non-roasted PCA and between 43.6 and 99.3% for the roasted PCA. The V extraction was between 36 and 97.9% for the non-roasted PCA and between 45.4 and 99.9% for the roasted PCA. The optimal leaching conditions were determined to be a sulfuric acid of 4.5 M, a solid ratio of 10%, a temperature of 75 degrees C, and a time of 75 min. In addition, it was determined that the leaching conditions had a great effect on the oxidation state of vanadium ions, and an increase in the acid concentration led to the formation of V3+ ions (green color) instead of VO2+ ions (blue color) in the pregnant leach solution. The final pregnant leach solution containing 1056.50 mg/L V, and 251.85 mg/L Ni was achieved with an extraction yields of > 98%. The experimental results were greatly fitted by the shrinking core model and the activation energy (E-a) for V and Ni was calculated as 3.60 and 4.01 kJ/mol, indicating that the leaching mechanism can be explained by the diffusion control model.
