Scopus İndeksli Yayınlar Koleksiyonu
Permanent URI for this collectionhttps://hdl.handle.net/20.500.12573/395
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Article Recent Progress in the Beneficiation of Iron-Manganese Ores: An Overview(Pleiades Publishing Ltd, 2025) Top, SonerIron-manganese (Fe-Mn) ores are essential for steelmaking, ferroalloy production, and emerging energy technologies, yet their beneficiation is challenging due to the close association of Fe and Mn oxides and their overlapping physicochemical properties. This review assesses key processing strategies, including gravity separation, magnetic methods, flotation, reduction roasting, and selective reductive leaching. Physical beneficiation offers limited upgrades, being constrained by mineral liberation and ore texture. Reduction roasting with carbonaceous or hydrogen reductants exploits the different reduction stabilities of Fe and Mn oxides, creating magnetic contrasts for effective separation. Hydrometallurgical techniques based on reductive leaching also show strong potential, particularly with biomass-derived or organic reductants, achieving manganese recoveries often above 90-99%. A central focus is the use of Ellingham and Eh-pH diagrams as predictive tools for selective separation. Ellingham diagrams outline the thermodynamic stabilities of Fe and Mn oxides, guiding roasting design, while Eh-pH diagrams describe dissolution behavior under varying acidity and redox conditions, enabling leaching optimization. Integrating these frameworks with experimental evidence demonstrates how thermodynamic and electrochemical principles can improve process selectivity. No single technique universally addresses Fe-Mn beneficiation challenges; instead, hybrid flowsheets combining physical, thermal, and hydrometallurgical routes tailored to ore characteristics are most effective. Future research should prioritize low-carbon and sustainable approaches such as hydrogen roasting, bio-reductant leaching, and zero-waste systems. This review thus provides both a synthesis of current advances and a roadmap for sustainable Fe and Mn resource recovery.Article Citation - WoS: 7Citation - Scopus: 4Separation of Fe and Mn From Manganiferous Iron Ores via Reductive Acid Leaching Followed by Magnetic Separation(Springer, 2019-08-01) Top, S.In this study, a process to separate manganese and iron from manganiferous iron ores by reductive acid leaching followed by magnetic separation was conceived and experimentally tested. In the leaching process, sulfuric acid was used as lixiviant and oxalic acid was used as reductant. The experimental results showed that the manganese and iron separation was optimum when the concentration of the sulfuric acid and oxalic acid were 0.75 M and 30 g/L, respectively, at a temperature of 80 °C, a solid/liquid ratio of 67 g/L, stirring speed of 400 rpm, and leaching duration of 60 min. Under this condition, 90.49% and 6.78% of Mn and Fe were dissolved, respectively, from the ore sample with a size fraction of − 106 μm. It was determined that the leaching of manganese from the ores was a second-order reaction with an activation energy (E<inf>a</inf>) of 53.38 kJ/mol. The leaching residues obtained under the optimum condition were subjected to high-intensity wet magnetic separation tests to recover the remaining iron content. This separation process produced a concentrate containing 56.20% Fe and 1.79% Mn with iron and manganese recoveries of 56.83% and 66.73%, respectively. A magnetic separation test from an unleached ore sample was also carried out as a benchmark. To the best of our knowledge, this is the first time that a magnetic separation process was used to a residue obtained from reductive acid leaching of manganiferous iron ores to recover iron. © 2019, Society for Mining, Metallurgy & Exploration Inc.Article Citation - WoS: 14Citation - Scopus: 13Production of Mixed Rare Earth Oxide Powder From a Thorium Containing Complex Bastnasite Ore(Elsevier, 2021-02) Kursunoglu, Sait; Hussaini, Shokrullah; Top, Soner; Ichlas, Zela Tanlega; Gokcen, Hasan Serkan; Ozsarac, Safak; Kaya, MuammerThe production of mixed rare earth oxide powder from a thorium containing bastnasite ore by sulfuric acid bake water leaching followed by precipitation with oxalic acid and thermal decomposition of the oxalates was investigated. The sulfuric acid baking was performed at 250 degrees C and the optimum baking time was found to be 3 h. Using deionized water as lixiviant, 92.6% La, 86.8% Ce, 86.9% Pr, 82.3% Nd, 95.4% Th and 31% Y were dissolved from the baked ore at 25 degrees C after 30 min of leaching. The effect of solid-to-liquid ratio on the dissolution of the rare earth elements and thorium shows that when the solid ratio in the water increased from 1:10 to 1:3, the dissolution percentage decreased. The final mixed rare earth oxide powder contained 88.54% REO and 6% ThO20 together with small amounts of other impurities. The SEM mapping results revealed that the produced REO has an irregular crystal shape. Based on the experimental results obtained from the current study, a flowsheet was proposed for the production of mixed rare earth oxide powder from a specific complex bastnasite ore. (C) 2020 Elsevier B.V. All rights reserved.Conference Object Citation - WoS: 13Citation - Scopus: 13Leaching of Turkish Oxidized Pb-Zn Flotation Tailings by Inorganic and Organic Acids(Springer International Publishing AG, 2020) Kaya, Muammer; Kursunoglu, Sait; Hussaini, Shokrullah; Gul, ErkanAn eco-friendly approach and simultaneous recovery of metals from mine tailings is still a significant challenge. This study investigates the extraction of zinc metal from the Kayseri region oxidized lead-zinc (Pb-Zn) flotation tailings by leaching using three different inorganic acids (HNO3, HCl, and H2SO4) and six different organic acids (citric (CA), oxalic (OA), formic (FA), ascorbic (AA), malic (MA), and tartaric (TA) acids). The effects of acid type and concentration, leaching temperature and time, and solid/liquid (S/L) ratio were studied for maximum Zn dissolution and minimum Pb, Fe, and As co-dissolution at lowest temperature and leaching time. For inorganic acids at 1/10 S/L ratio, 1.0MH(2)SO(4) and HCl concentrations achieved 92% Zn + 0% Pb + 12% Fe at 40 degrees C leaching temperature and 60 min leaching time and 92% Zn + 10% Pb + 0% Fe at 80 degrees C leaching temperature and 30 min leaching time, respectively. For organic acids, at 1/10 S/L ratio and 1.0M concentration, 92% Zn + 8.3% Pb with malic acid at 80 degrees C leaching temperature and 180 min leaching time and 91% Zn + 12% Pb with citric acid at 60 degrees C leaching temperature and 180 min leaching time were achieved. 1.0 M formic acid dissolved about 83% Zn + 2.8% Pb at 80 degrees C and 180 min leaching time. More than 90% Zn dissolution can be succeeded by using either inorganic acids at 40 degrees C for 30-60 min leaching time or organic acids at 60-80 degrees C for 180 min leaching time. Oxalic acid significantly dissolved Fe and As without Zn and Pb dissolution.Conference Object Citation - Scopus: 2Dissolution of Mixed Zinc-Carbon and Alkaline Battery Powders in Sulphuric Acid Using Ascorbic/Oxalic Acid as a Reductant(Minerals, Metals and Materials Society 184 Thorn Hill Road Warrendale PA 15086, 2012-03-17) Kaya, Muammer; Kursunoglu, SaitThe aim of this study was to investigate the effectiveness of ascorbic (C<inf>6</inf>H<inf>8</inf>O<inf>6</inf>) / oxalic (C<inf>2</inf>H <inf>2</inf>O<inf>4</inf>) acid as a reductant for the simultaneous recovery of zinc and manganese from a spent and mixed zinc-carbon and alkaline battery powder in sulphuric acid leaching. The effects of sulfuric acid concentration, ascorbic/oxalic acid dosages, reaction temperature and leaching time on the zinc and manganese dissolutions were investigated according to 2k full factorial experimental design; then, a simple optimization study was carried out for the best reductant. The optimum reductive acid leaching conditions were determined at 3 hours leaching time, 70°C leaching temperature, 0.5M sulfuric acid concentration, 13 g/L ascorbic acid dosage, 1/20 g/mL solid/liquid ratio and 200 rpm stirring speed. Under these conditions, the dissolution efficiencies were 99.9% for Zn and 99.3% for Mn. When our results were compared with the previous results, our findings were better than previous studies. In addition, the manganese dissolution kinetics was undertaken, and the activation energy was found to be 7.04 kJ/mol. Selective precipitations of Zn and Mn from acid solutions were carried out using NaOH and KOH. Using 3M NaOH as precipitating agent at room temperature and at pH 8; 95.4% of Zn and at pH 10; 93.7% of Mn were precipitated from the leaching solution. Under the same conditions, using 3 M KOH at pH 8; 91.6% of Zn and at pH 10, 96.4% of Mn were precipitated. Based on the experimental results obtained, an appropriate flow sheet was proposed to recover zinc and manganese. © 2020 Elsevier B.V., All rights reserved.Article Citation - WoS: 2Citation - Scopus: 1A Review on the Recovery of High-Grade Critical Metals From Spent Petroleum Catalysts for Meeting the Demands of Industry 5.0(Taylor & Francis inc, 2024-03-22) Taz, Dilara; Ozsarac, Safak; Kursunoglu, Sait; Kursunoglu, Nilufer; Top, Soner; Altiner, MahmutIn solvent extraction studies, various extractants, including TOPO, Alamine 308, TBP, TOA, LIX 84I, LIX 63, and Aliquat 336, were employed for the extraction and separation of vanadium, molybdenum, and cobalt from aqueous solutions of spent petroleum catalysts. Results indicated efficient metal recovery using these extractants. Furthermore, a combination of techniques, such as roasting, chemical or bioleaching, solvent extraction (SX), and precipitation, exhibited promising results in achieving comprehensive metal extraction and separation. Important discoveries have been made in the study of recovering important metals from wasted petroleum catalysts, especially with regard to attaining high metal recovery efficiencies. It is found that the recovery efficiency for manganese is 85%, cobalt is 87%, and nickel is 93%. Furthermore, it shows that this procedure may be carried out with high efficiency, with vanadium recovery surpassing 90% and molybdenum recovery efficiency above 95%. These outcomes signify a significant advancement in the field of metal extraction and separation, aligning with the principles of Industry 5.0 while emphasizing sustainability and efficiency in the production of high-tech materials for the modern era.