Scopus İndeksli Yayınlar Koleksiyonu
Permanent URI for this collectionhttps://hdl.handle.net/20.500.12573/395
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Article Failure Analysis of Fused Deposition Modeling 3D Printed Poly Lactic Acid Polymer(Sage Publications Ltd, 2025-10-04) Yilmaz, Cagatay; Eltahir, Sara Saeed AbdulrahmanAdditive manufacturing, commonly known as 3D printing (AM), has emerged as one of the most transformative technological advances in the last few decades in global manufacturing, as it allows for the production of intricate components without the use of costly molds. Fused Deposition Modeling (FDM) is widely adopted among various AM techniques due to its accessibility and effectiveness. FDM 3D-printed PLA (Poly Lactic Acid) shows a transversely isotopic symmetry similar to laminated composite structures. Therefore, classical lamination theory can be applied to FDM 3D-printed PLA. This study attempts to expand the knowledge by relying on classical lamination theory and several imposed failure theories like maximum stress, Tsai-Hill, Tsai-Wu, and Hashin to determine how FDM 3D printing of PLA fails. We investigate eight different raster orientations (0 degrees, 10 degrees, 15 degrees, 30 degrees, 45 degrees, 60 degrees, 75 degrees, and 90 degrees) and compare the theoretical prediction of strength with experimental findings. With this comprehensive analysis, we are seeking to better understand the failure analysis of FDM 3D printed PLA. The maximum stress, Tsai-Wu, Tsai-Hill, and Hashin failure theories show good agreement with experimental findings for 0 degrees and 90 degrees raster orientations. As the raster orientation shifts from 0 degrees, the discrepancy between experimental results and theoretical predictions increases, peaks at mid-angles, and then decreases, becoming negligible at 90 degrees.Article Citation - WoS: 6Citation - Scopus: 6Experimental and Statistical Damage Analysis in Milling of S2-Glass Fiber/Epoxy and Basalt Fiber/Epoxy Composites(Wiley, 2024-07-30) Sayin, Ahmed Cagri; Danisman, Sengul; Ersoy, Emin; Yilmaz, Cagatay; Kesriklioglu, SinanS2-glass fiber reinforced plastics (S2-GFRP) and basalt fiber reinforced plastics (BFRP) have emerged as crucial materials due to their exceptional mechanical properties, and milling of composite materials plays an important role in achieving desired properties. However, they have proven challenges due to relative inhomogeneity compared with metals, resulting unpredictability in quality of milling operations. The objective of this work is to investigate the effect of cutting parameters, tool geometry and tool surface materials on the surface quality of composites using burrs as a metric. S2-GFRP and BFRP composites were produced by the vacuum infusion method. Helical and straight flute end mills were manufactured from high-speed steel (HSS) and carbide rounds, and half of them were coated with titanium nitride using reactive magnetron sputtering technique. Taguchi L18 orthogonal array is used to determine the effect of tool material, tool angle, coating, cutting direction, spindle speed, and feed rate on the machining quality of S2-GFRPs and BFRPs with respect to burr formations. Milling experiments were conducted under dry conditions and then the burrs were imaged to calculate the total area and length. Statistical analysis was also performed to optimize the machining parameters and tool type for ensuring the structural integrity and performance of the final composite parts. The results showed that the selection of tool material has the most significant impact on the burr area and length of the machined surface. The novel image analysis allows to analyze the extent of the burr size with a desirable operation speed for industrial applications.