Scopus İndeksli Yayınlar Koleksiyonu
Permanent URI for this collectionhttps://hdl.handle.net/20.500.12573/395
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Conference Object Sustainable Approach to Fabricating Flat Micro Ribbon Electric Wires Directly from Turning Process Chips(Elsevier B.V., 2026) Kesriklioglu, Sinan; Sivesoglu, AbdurrahmanArticle Surface Integrity and Tool Wear in S2-GFRP Milling: Experimental and Statistical Evaluation of Cutting Parameters and DLC and TiAlN Tool Coatings(Springer London Ltd, 2026) Danisman, Sengul; Yilmaz, Cagatay; Ersoy, Emin; Kesriklioglu, SinanIn this study, the surface integrity of S2-glass fiber-reinforced polymer (S2-GFRP) composites during milling with carbide cutters was investigated using a two-phase experimental design, focusing on surface roughness (Ra), burr area, and tool wear (VB). In the first phase, using a Taguchi L9 design, the effects of coating type (uncoated, TiAlN, DLC), spindle speed (2000-6000 rpm), and feed rate (0,15-0,25 mm/rev) on Ra and burr area were evaluated. In this short machining range where tool wear was negligible, the optimal combination yielding the lowest Ra (approximate to 0.97 mu m) and the minimum burr area (approximate to 231 mm & sup2;) was determined to be 4000 rpm, 0,15 mm/rev, and the DLC-coated tool. Regarding the effect of tool material on Ra, the DLC-coated tool provided approximately 4 and 2 times better results than the uncoated and TiAlN-coated tools, respectively. In the second phase, experiments extended up to 130 passes with this optimal parameter set showed that Ra increased significantly with increasing VB, and the burr area exhibited threshold-like behavior. In particular, a sudden increase in Ra and the burr area was observed when the VB approximate to threshold of approximately 100 mu m was exceeded; partial regression analyses confirmed different burr-formation tendencies in the low- and high-wear regimes. The results reveal that DLC coating initially provides superior performance in S2-GFRP milling, but surface degradation accelerates after the critical VB threshold.Article Experimental Comparative Analysis of Hole-Making Strategies and Cutting Parameters on Flexural Properties and Induced Delamination in S2 Glass and Basalt Fiber-Reinforced Polymers(John Wiley and Sons Inc, 2026) Eltahir, Sara Saeed Abdulrahman; Yilmaz, Cagatay; Kesriklioglu, SinanOpen holes are often required in the applications of fiber-reinforced polymers (FRP). However, machining them leads to fiber and matrix damage, reducing the overall quality of composites. The novelty of this study lies in investigating the influence of multiple hole machining strategies under varying feed rates and cutting speeds on the flexural strength, chord modulus and hole quality for S2-Glass (S2-GFRP) and basalt fiber-reinforced polymers (BFRP), followed by three-point bending tests and statistical analysis to determine the optimum machining parameters in terms of flexural properties, delamination, and time efficiency. Findings indicate that conventional milling yields an increase in the flexural strength and chord modulus by 22.2 MPa and 1.9 GPa, respectively, for S2 GFRP. While climb milling performs best for BFRP, enhancing flexural performance by 7.6 MPa and 0.4 GPa. Direct drilling at high feed rate and cutting speed shows the poorest performance. Hole machining at low feed rate using climb milling minimizes delamination at the entrance by 14.8% for S2 GFRP and by 2.7% for BFRP using conventional milling. At the exit, helical milling at a low feed rate suppresses delamination damage by 58.5% and 10.7% for S2 GFRP and BFRP. The most time-efficient method is direct drilling at a feed rate of 0.075 mm/rev and cutting speed of 75 m/min or climb milling with same feed rate, but 25 m/min cutting speed. Within the tested ranges, the optimized drilling setup significantly improved structural performance of S2-GFRP and GFRP, confirming the effectiveness of the proposed experimental-statistical framework.Article Minimization of Thermal Stresses in Instrumented Cutting Tools with Embedded Thin Film Thermocouples(Korean Society of Mechanical Engineers, 2026-04) Kesriklioglu, Sinan; Sivesoglu, AbdurrahmanThis study investigates the optimization of multilayer coatings on cutting tools to minimize thermal stress and temperature differences between the tool-chip interface and embedded thermocouples. The novelty of this study lies in directly linking coating architecture to temperature measurement accuracy, revealing that coatings not only affect heat dissipation and stress development but may also distort the apparent temperature recorded by embedded sensors. The types and thickness ranges of thin film layers in instrumented cutting tools were determined, and multi-physics finite element simulations were then used to evaluate coating configurations under thermal loading, assessing both stress distribution and temperature variance in the multilayer coating system. The Taguchi method, coupled with desirability analysis, identified optimal coating parameters that simultaneously minimize thermal stresses and temperature disparities, which are critical for accurate temperature measurements and extending the lifespan of cutting inserts. This framework enables a controllable trade-off between mechanical reliability and thermal measurement fidelity. The results reveal significant interactions among coating configurations (settings) and between thermal and mechanical properties of the materials used, demonstrating that careful selection of layer materials and thicknesses optimizes stress and temperature responses yielding thermal stress of 1628 MPa (second lowest and only 0.4 % higher than the minimum) and temperature difference of 12.1 degrees C (third lowest and 55 % lower than average). These findings underscore the potential of precise coating design to enhance tool performance and longevity in high temperature machining applications.