TR-Dizin İndeksli Yayınlar Koleksiyonu

Permanent URI for this collectionhttps://hdl.handle.net/20.500.12573/396

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  • Research Project
    Laterit Liç Çözeltisinden Sinerjik Solvent Ekstraksiyon (SSX) Yöntemi Kullanılarak Nikel ve Kobalt Kazanımı
    (2019) Kaya, Muammer; Kurşunoğlu, Sait
    Bu çalısmada, nikel sülfat (NiSO4.6H2O), kobalt sülfat (CoSO4.7H2O), manganez sülfat (MnSO4.H2O), magnezyum sülfat (MgSO4.7H2O) ve kalsiyum klorür (CaCl2.2H2O) tuzları deiyonize su ile çözündürülerek sentetik bir liç çözeltisi hazırlanmıstır. Sentetik çözelti içerisinde seçimli olarak nikel ve kobalt kazanımı için sinerjik solvent ekstraksiyon (SSX) ve direkt solvent ekstraksiyon (DSX) yöntemleri uygulanmıstır. Organik ekstraksiyon çözeltisi olarak Cyanex 272 (bis (2,4,4-trimethylpentyl) phosphonic asit, Versatic 10 (neodecanoic asit) ve DEHPA/D2EHPA (di (2-ethylexyl) fosforik asit) n-Hexan içerisinde seyreltilerek kullanılmıstır. Organik çözelti içerisine ekstraksiyon esnasında olusabilecek üçüncül fazları ve yerel çökmeleri engellemek için ayarlayıcı olarak TBP (tributyl phosphate) kullanılmıstır. Kobalt Cyanex 272 solvent ekstraksiyon ünitesinde yaklasık pH 5,7?de manganez ile beraber ekstrakte edilmistir. Yüklü organik çözelti temizleme devresinde asitligi ayarlanmıs deiyonize su ile pH 5,5?de üç asama temizleme islemi görmüstür. Temizlenmis yüklü organik 2 kademe 10 g/L Co çözeltisi ile tekrar temizlenmistir. Temizlenmis yüklü çözelti pH 0,5?de 2 kademe sıyırma islemine tabi tutularak kobalt ve manganez yüklü çözelti elde edilmistir. Ikinci solvent ekstraksiyon ünitesinde organik ekstraktant olarak Versatic 10 kullanılmıstır. Cyanex 272 ünitesi sonunda kalan atık çözelti ikinci üniteye beslenmistir. Bu ünitede nikel yaklasık pH 6,9?da organik faza yüklenmistir. Yüklü organik pH 6,5?de asitligi ayarlanmıs deiyonize su ile 2 kademe temizlenmis ve ardından 2 kademe 10 g/L Ni çözelti kullanılarak tekrar temizlenmistir. Temizleme isleminden sonra pH 0,5?de 1 kademe sıyırma islemi gerçeklestirilerek yüklü nikel çözeltisi elde edilmistir. Çalısma sonunda, ilk ekstraksiyon kademesinde manganez sentetik liç çözeltisinden tamimiyle uzaklastırılamamıstır. SSX çalısmalarında %15 Cyanex 272+%5 Versatic 10+%5 TPB, %15 Versatic 10+%5 Cyanex 272+%5 TPB, %15 Cyanex 272+%5 Versatic 10+%5 DEHPA+%5 TBP ve %15 Cyanex 272+%5 DEHPA+%5 TBP sistemleri test edilmistir. %15 Cyanex 272+%5 Versatic 10+%5 TBP sisteminin Ni-Mg-Ca?yı Co?dan ayırmada kullanılabilecegi belirlenmistir. %15 Versatic 10+%5 Cyanex 272+%5 TPB sistemi kullanılarak Ca ve Mg arasında büyük bir seçimlilik oldugu ve bu iki metal iyonunun liç çözeltisinden seçimli olarak ayrılabilecegi görülmüstür. Aynı zamanda %15 Cyanex 272+%5 Versatic 10+%5 DEHPA+%5 TBP sistemi kullanılarak düsük pH degerlerinde Mn?nin Co?dan uzaklastırılabilecegi belirlenmistir.
  • Publication
    Nikel Lateritlerin Hidrometalurjik İşlemi - Nikel ve Kobalt Ayırım ve Saflaştırması İçin Solvent Ekstraksiyon Kullanımı ve Nikel Kobalt Projelerine Kısa Bir Bakış
    (2019) Kaya, Muammer; Kurşunoglu, Sait
    Bu çalışmada, lateritik nikel cevherlerinin hidrometalurjik işlemlerinde nikel ve kobalt ayırma ve saflaştırılmasında kullanılan solvent ekstraksiyon (SX) yöntemi için kısa bir değerlendirme yapılmıştır. Bu çalışma iki bölümden oluşmaktadır. Sülfat liç çözeltilerinden nikel ve kobalt solvent ekstraksiyonu ilk olarak tanımlanmıştır. Solvent ekstraksiyon tekniğinin bulunduğu lateritik nikel cevherlerinin işletimi için geliştirilen hidrometalurji tesisler ikinci olarak tartışılmıştır. En önemli ekstraktantlar ilk bölümde kısaca verilmiştir. Laterit liç çözeltisinde bulunan safsızlıklardan nikel ve kobalt ayırma ve saflaştırma işlemi ya tekli ekstraktant sistemi olarak adlandırılan direkt solvent ekstraksiyon (DSX) ya da iki veya daha fazla ekstraktant karışımından oluşan sinerjistik solvent ekstraksiyon (SSX) yöntemleriyle gerçekleştirilebileceği görülmüştür. Karışık sülfür çökeleği (MSP) ve karışık hidroksit çökeleği (MHP) işlemlerinden bahsedilmiştir. Bu makale aynı zamanda her bir ekstraksiyon sisteminin avantaj ve dezavantajlarını ele almaktadır. İlk yatırım maliyeti, işlem maliyeti ve minerolojik yapının lateritik nikel cevheri için uygun bir hidrometalurjik yöntem seçimini etkileyebilen en önemli faktörler olduğu görülmüştür.
  • Article
    Performance Comparison of Waste Cooking Oil on Coal Slime Flotation With Sunflower Oil and Gas Oil
    (2023-12-31) Hacıfazlıoglu, Hasan; Arslan, Dilek Senol
    This study explores the potential use of waste cooking sunflower oil (WSO) as an eco-friendly collector for coal slime flotation. WSO and coal slime are both wastes and are hazardous to human health and the environment, if not disposed of properly. In this study, co-disposal of the two wastes was investigated; a gas oil (petroleum derived oil) and crude sunflower oil (CSO) were used for collector efficiency comparisons. This study also presents a green, low-cost and environmentally friendly alternative. Kinetic flotation tests were carried out to study the flotation selectivity, flammability and combustible recovery. Contact angle measurements were performed with 3 different oils (CSO, WSO and gas oil) by sessile drop technique to determine the hydrophobicity and surface properties of coal. Fourier-transform infrared (FTIR) spectroscopy was utilized to analyze the chemical composition of both waste oil and coal samples. Keywords: Sunflower oil, waste cooking oil, gas oil, coal slime, flotation
  • Article
    Citation - WoS: 1
    Estimating the Power Draw of Grizzly Feeders Used in Crushing-Screening Plants Through Soft Computing Algorithms
    (Konya Teknik Univ, 2024-01-02) Koken, Ekin
    In this study, the power draw (P) of several grizzly feeders used in the Turkish Mining Industry (TMI) is investigated by considering the classification and regression tree (CART), random forest (RF) and adaptive neuro-fuzzy inference system (ANFIS) algorithms. For this purpose, a comprehensive field survey is performed to collect quantitative data, including power draw (P) of some grizzly feeders and their working conditions such as feeder width (W), feeder length (L), feeder capacity (Q), and characteristic feed size (F80). 80 ). Before applying the soft computing methodologies, correlation analyses are performed between the input parameters and the output (P). According to these analyses, it is found that W and L are highly associated with P. On the other hand, Q is moderately correlated with P. Consequently, numerous soft computing models were run to estimate the P of the grizzly feeders. Soft computing analysis results demonstrate no superiority between the performances of RF and CART models. The RF analysis results indicate that the W is necessary for evaluating P for grizzly feeders. On the other hand, the ANFIS-based predictive model is found to be the best tool to estimate varying P values, and it satisfies promising results with a correlation of determination value (R2) of 0.97. It is believed that the findings obtained from the present study can guide relevant engineers in selecting the proper motors propelling grizzly feeders.
  • Article
    Effective Processing of Specularite Ore by Wet Magnetic Separation and Reverse Flotation Techniques
    (2019-09-30) Top, Soner; Dhubaıbı, Ammar Mahdi Al; Vapur, Huseyin
    The aim of this study was to obtain a high grade and yield percentage of iron concentratefrom a specularite ore by using wet magnetic separation and reverse flotation techniques.The processing a specularite sample using wet magnetic separation and reverseflotation method was studied. During the magnetic separation process, particle size was-2000 μm and magnetic field applied at 0.25 T and 0.85 T which were performed at asolid-liquid ratio of 10% and 20% by weight, respectively. In the reverse flotation tests,experimental design (DOE) was applied, statistically. Depressant dosage, collector dosageand flotation time were selected as main parameters. PH value, frother dosage (MIBC) andparticle size were constant parameters. The results showed that particle size and magnetic fieldintensity had a significant effect on the iron concentrate grade and yield for wet magneticseparation. The optimum value of iron concentrate grade was 98.75% at 0.25 T andparticle size of -150 μm while the highest value of iron concentrate yield was 67% at 0.75T and particle size of -74 μm. In the flotation tests, depressant dosage had the greatestinfluence on the iron concentrate grade while the effect of the collector dosage and frothcollection time were less. Froth collection time had the greatest effect on iron concentrateyield.The maximum iron concentrate grade was 90.13% for the following conditions:5250 g/ton depressant, 1000 g/ton collector and 2-minute froth collection time. Themaximum iron concentrate yield was 98.96% for the following conditions: 5250 g/tondepressant, 1500 g/ton collector and 1 min froth collection time under fixed conditions.
  • Article
    Citation - WoS: 1
    Assessment of Installed Power for Inclined Belt Conveyors Using Genetic Algorithm and Artificial Neural Networks
    (Konya Teknik Univ, 2022-06-01) Koken, Ekin
    In this study, the installed power (P inst , kW) of several inclined belt conveyors operating in the mining industry of Turkey was investigated through two soft computing algorithms (i.e., genetic expression programming (GEP) and artificial neural networks (ANN)). For this purpose, the most crucial belt (i.e., belt length (L), belt width (W), belt inclination (alpha)), operational (i.e., belt speed (Vb) b ) and throughput (Q)) and infrastructural (belt weight (Wb) b ) and idler weight (Wid)) id )) features of 42 belt conveyors were collected for each investigated belt conveyor. The collected data was transformed into a comprehensive dataset for soft computing analyses. Based on the GEP and ANN analyses, two robust predictive models were proposed to estimate the P inst . The performance of the proposed models was evaluated using several statistical indicators, and the statistical evaluations demonstrated that the models yielded a correlation of determination (R2) 2 ) greater than 0.95. Nevertheless, the ANN-based model has slightly overperformed in predicting the P inst values. In conclusion, the proposed models can be reliably used to estimate the P inst for the investigated conveyor belts. In addition, the mathematical expressions of the proposed models were given in the present study to let users implement them more efficiently.
  • Article
    Modeling the Throughput of Horizontal Shaft Impact Crushers Using Regression Analyses, Artificial Neural Networks and Multivariate Adaptive Regression Spline
    (2022-10-27) Koken, Ekin
    Bu çalışmada, yatay milli darbeli kırıcıların (HSI) kırma kapasitesinin (Q), regresyon analizleri, yapay sinir ağları (ANN) ve çok değişkenli uyarlamalı regresyon analizi (MARS) kullanılarak araştırılmıştır. Bu amaçla, Türkiye'deki çeşitli taş ocaklarında ikincil kırma işlemlerinde kullanılan 32 farklı HSI tipi kırıcı ele alınmıştır. Çeşitli sayısal veriler (rotor genişliği (Rw), rotor çapı (Rd), rotor hızı (Vr), karakterize edilen besleme boyutu (d80), çalışma enerjisi (Oe) ve kırmataşın Los Angeles aşınma değeri (LAAV)) her bir kırma–eleme tesisinden elde edilmiştir. Öncelikle, toplanan veriler kullanılarak doğrusal ve doğrusal olmayan regresyon analizleri gerçekleştirilmiştir. Daha sonra ise, bu kırıcıların Q değerini tahmin etmek için farklı ANN ve MARS analizleri yapılmıştır. Sonuç olarak, kırıcıların Q değerini tahmin etmek için güçlü tahmin modelleri geliştirilmiştir. Önerilen modellerin (M6–M10) belirleme katsayısı (R2) 0.91 ile 0.98 arasında değişmekte olup, söz konusu yüksek R2 değerleri geliştirilen modellerin göreceli başarısını göstermektedir. Bu nedenle, önerilen modeller, araştırılan HSI tipi kırıcıların Q değerini tahmin etmek için güvenilir bir şekilde kullanılabilir. Bununla birlikte, HSI tipi kırıcıların Q değerini etkileyen diğer faktörleri araştırmak için örnek çalışmalarının sayısı arttırılmalıdır.
  • Article
    Manganzı Demir Cevherinden Manganın Çözündürülmesinde Farklı İndirgeme Maddelerinin Etkisi
    (Chamber of Mining Engineers of Turkey, 2022-06-26) Top, S.; Altiner, Mahmut; Kursunoglu, Sait
    IIn this paper, the manganese extraction from a manganiferous iron ore was investigated using reductive leaching. Various chemicals were used as a reducing agent to leach manganese selectively from the ore in the presence of sulfuric acid (H2SO4) solution. Firstly, optimum dissolution values were determined for selective manganese dissolution without using a reducing agent. As it was aimed at the selective extraction of manganese from the ore, the reductive leaching tests were conducted by adding the reducing agents under the following optimal parameters: a leaching time of 1 h, a stirring speed of 300 rpm, a temperature of 70°C, a sulfuric acid concentration of 1 M where the ore was leached with an extraction ratio of 11.54% Mn and 2.16% Fe. Manganese was dissolved with high efficiencies (up to 97.46%) from the ore by using different organic compounds (tartaric acid (C<inf>4</inf>H<inf>6</inf>O<inf>6</inf>), oxalic acid (C<inf>2</inf>H<inf>2</inf>O<inf>4</inf>), citric acid (C<inf>6</inf>H<inf>8</inf>O<inf>7</inf>), glucose (C<inf>6</inf>H<inf>12</inf>O<inf>6</inf>), sucrose (C<inf>12</inf>H<inf>22</inf>O<inf>11</inf>), and maleic acid (C<inf>4</inf>H<inf>4</inf>O<inf>4</inf>)) as the reducing agents. © 2022 Elsevier B.V., All rights reserved.
  • Article
    Citation - Scopus: 2
    Kalsitik ve Dolomitik Kireçtaşlarının Çimentolu Macun Dolgunun Çevresel Davranışına Etkisi
    (Chamber of Mining Engineers of Turkey, 2022-03-07) Yılmaz, Tekin; Ercikdi, Bayram
    To enhance the strength and stability of cemented paste backfill (CPB), many alkaline materials are utilised as replacement or additive to binder or tailings in CPB. However, the effect of these materials on groundwater pollution of CPB needs to be comprehensively investigated. In this study, effects of the utilization of calcitic and dolomitic limestone (CL and DL) as replacement (10 wt.%) to sulphide mine tailings (S-MT) in CPB mixture on the long-term environmental behaviour of CPB were investigated. For this purpose, CPB samples (CPBs) were subjected to dynamic tank leaching tests over 360-days and the analyses of pH, sulphate (SO4 2-) and heavy metals (HMs) on the leachates were carried out. The effects of mineralogy and microstructure on the environmental behavior of CPBs were also examined by X-ray diffractometry and porosity tests. The findings showed that with the utilization of CL and DL, the pH of leachates remained at alkaline levels and the release of SO4 2- was significantly reduced. Furthermore, the denser microstructure in CPBs of CL and DL contributed to be prevented or be remarkably reduced the HMs-releases (except Cu, Mo and Pb). The results reveal that the mechanical properties of CPB as well as its impact on the groundwater pollution should be carefully evaluated. © 2022 Elsevier B.V., All rights reserved.
  • Article
    Citation - Scopus: 6
    Extraction of Lanthanum and Cerıum from a Bastnasite Ore By Direct Acidic Leaching
    (Chamber of Mining Engineers of Turkey, 2020-06-01) Kursunoglu, Sait; Top, S.; Hussaini, Shokrullah; Gokcen, H. S.; Altiner, Mahmut; Ozsarac, Safak; Kaya, Muammer
    The extraction of lanthanum (La) and cerium (Ce) from a bastnasite ore by direct acidic leaching was investigated. The effects of acid concentration and leaching temperature on the extraction of La and Ce from the ore were tested. Using nitric (NHO3), more than 85% of the La and Ce were simultaneously extracted into leach solution whereas the La and Ce dissolutions were determined as less than 85% by using sulfuric acid (H2SO4). The La dissolution exceeded 90% by using hydrochloric acid (HCl); however, the Ce dissolution remained below 85% under the following conditions: solid-to-liquid ratio of 20% (w/v), the acid concentration of 20%, leaching temperature of 25°C and leaching time of 1 h. The result revealed that HNO3 could be used as a solvent for the maximum simultaneous extraction of the La and Ce from the bastnasite ore. The leaching temperature had no crucial effect on the dissolution of La and Ce when HNO3 or HCl solutions were preferred as a solvating agent. However, the leaching temperature had a slight positive effect on the dissolutions of La and Ce when H2SO4 was used as a solvent. © 2023 Elsevier B.V., All rights reserved.