WoS İndeksli Yayınlar Koleksiyonu
Permanent URI for this collectionhttps://hdl.handle.net/20.500.12573/394
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Article Crashworthiness Evaluation of 3D-Printed Hybrid-Design Multi-Cell Energy Absorbers Under Lateral Compression for Unmanned Aerial Vehicles(Springer Heidelberg, 2025-11-25) Atahan, M. Gokhan; Zeybek, Halil; Ozturk, SezginEnergy absorbers can be strategically integrated into critical areas of unmanned aerial vehicles to protect their structural integrity and electronic components in the event of an accident. In this study, hybrid-design multi-cell energy absorber configurations were proposed, and their crashworthiness performance and collapse mechanisms were comparatively analyzed. Hybrid energy absorbers were designed considering circular, square, hexagonal, and re-entrant unit cell geometries. The energy absorber configurations were produced via additive manufacturing. Compared to the single-cell circular energy absorber, the hybrid-design multi-cell approach resulted in a higher peak crushing force value, while offering considerable enhancements in other crashworthiness parameters. Configuration 3 is recommended for use in energy absorber applications in unmanned aerial vehicles due to its superior crashworthiness performance. Moreover, in hybrid-design multi-cell energy absorbers, the selection of layer geometries significantly influences deformation capability. Compared to the single-cell circular configuration (Configuration 1), Configuration 3 demonstrated superior crashworthiness performance by increasing the MCF, EA, and SEA values by 7.47, 4.47, and 1.41 times, respectively.Article Citation - WoS: 39Citation - Scopus: 38Loading-Rate Effect on Tensile and Bending Strength of 3D-Printed Polylactic Acid Adhesively Bonded Joints(Taylor & Francis Ltd, 2021-05-18) Atahan, M. Gokhan; Apalak, M. KemalAdditive manufacturing provides the production of many machine parts and components with complex geometries. The adhesive bonding technique can be alternative method for joining parts produced with additive manufacturing. This experimental study investigates the applicability of the adhesive bonding technique for PLA (polylactic acid) adherends produced with additive manufacturing and especially the effects of loading rate on the strength of 3D-printed PLA adhesive single-lap joints under tensile, three-point bending (with shear) and four-point bending (no shear effect) loadings. Both PLA and adhesive tensile test specimens exhibited a better strength but lower failure strain with increasing loading rate. PLA had better mechanical behaviour in the raster orientation than those in the layer-build direction. The strength of adhesive single-lap joints improved slightly with increasing loading rate for the tensile and three-point bending tests whilst a decrease of strength and an improvement of bending stiffness were observed for the four-point bending test. Failure initiated at the free edge of the top adherend-adhesive interface for all tests, and propagated along this interface for both bending tests whilst a sudden through-the-thickness failure of top adherend occurred for tensile load after a small interfacial damage propagation. The failure propagation appeared in a wavy form for the three-point bending test whilst it was along the top adherend-adhesive interface for the four-point bending test. Digital Image Correlation (DIC) method for tensile tests showed that the peeling and shear strains were more critical and concentrated around both free edges of adherend-adhesive interfaces; thus, at the right free edge of the top adherend-adhesive interface and at the left free edge of the bottom adherend-adhesive interface.Article Citation - WoS: 10Citation - Scopus: 11Effect of Bio-Mimicked Surface Texturing on the Shear Strength of Additively Manufactured Metal Single-Lap Joints: An Innovative Approach(Pergamon-Elsevier Science Ltd, 2025-06) Atahan, M. Gokhan; Maskery, Ian; Ashcroft, Ian; Apalak, M. Kemal; Pappas, AthanasiosIn this paper, we investigate the mechanical performance of metal single-lap joints featuring bio-mimicking surface textures. The inspiration for the surface textures was the foot and toe of the gecko, a creature whose ability to climb smooth shear surfaces is attributed to the mesoand micro-structures of its feet. Three surface textures were investigated: a hexagonal texture based on the central region of the foot, a lamellae-like texture based on the toe, and a mixed texture of both. Metal adherends with these textures were produced using the laser powder bed fusion (LPBF) additive manufacturing method. Finite element analysis was performed to examine the influence of surface texture on stress distribution in the adhesive layer, while mechanical testing was used to determine joint strength and failure mode. Compared to the as- printed surface texture, bio-mimicking surface textures improved the wettability of the bonding surfaces, and significantly improved the lap shear strength of the joints. Mechanical interlocking due to surface texture was more effective than the increase in bonding surface area in enhancing joint strength. The bio-mimicking textures improved the damage tolerance capacity of the joints by reducing local stress concentrations at the overlap edges of the adhesive layer and ensured that the adhesive failure type was mixed mode due to the mechanical interlocking effect. The presented novel bio-mimicked surface texture method offers promising results for both industrial applications and scientific studies.Article Citation - WoS: 2Citation - Scopus: 2Compression Performance of 3D-Printed Ant-Inspired Lattice Structures: An Innovative Design Approach(Sage Publications Ltd, 2025-01-12) Atahan, Mithat Gokhan; Saglam, SelmanIn this study, three different ant-inspired lattice design types: single, double, and inverted double structures were considered due to ants' excellent load-carrying weight ratio. Lattice structures were fabricated using the 3D printing method and polylactic acid filament was used as a printing material. The true blueprint images of the ant were used to obtain the parametric dimensions of the ant-inspired lattice structure. Hence, the presented innovative method for designing lattice structures can be a promising option for industrial sectors requiring high-strength structures. The quasi-static axial compression tests were conducted to evaluate the compression performance of the novel lattice structures. The compression performance of ant-inspired single lattice structures was compared based on specific force, specific energy absorption, and specific stiffness at different height values. The deformation stages and damage regions of ant-inspired lattice structures were analyzed to identify their critical regions during compression tests. The results indicated that as the height value increased, there was a notable decrease in specific force, specific energy absorption, and specific stiffness, along with buckling damage in the ant-inspired single lattice structures. Among the three design types, the ant-inspired inverted double lattice structure showed better compression performance compared to the ant-inspired double lattice structure; however, the ant-inspired single lattice structure with a height of 30 mm exhibited the highest overall compression performance.Article Citation - WoS: 17Citation - Scopus: 20Comparative Study on Bending Behavior and Damage Analysis of 3D-Printed Sandwich Core Designs With Bio-Inspired Reinforcements(Pergamon-Elsevier Science Ltd, 2024-09) Atahan, M. Gokhan; Erikli, Merve; Ozipek, Enes; Ozgun, FulyaIn this study, novel sandwich core designs with bio-inspired reinforcements were proposed and their bending behaviors were comparatively examined. The geometrical shapes of alligator osteoderm and chambered nautilus shell were utilized as bio-inspired reinforcements for sandwich core structures. Sandwich core structures were produced through the additive manufacturing method. Experimental tests and finite element analysis were performed to determine the bending performances of the proposed sandwich core structures. The loadcarrying capacity, deformation ability, damage-tolerant capability, energy absorption, and damage mechanisms of the proposed sandwich core structures were comparatively investigated through experimental and numerical methods. The orthotropic material model and Hashin's damage criterion were used in the numerical model of 3D-printed sandwich core structures to consider the effect of the filament raster orientation on the elastic and damage behavior of the sandwich core structures. Compared to the classical honeycomb sandwich core structure, while bio-inspired reinforcements improved the load-carrying capacity and damage-tolerant capability of sandwich core structures, they reduced the energy absorption ability of sandwich core structures due to reducing the vertical deformation ability of sandwich core structures. Bio-inspired reinforcements significantly affected the stress distribution and damage behavior of the sandwich core structures. They reduced von Mises stress level at the outer cell edges of the sandwich core structures and caused reinforcement damage instead of outer cell damage.Article Citation - WoS: 3Citation - Scopus: 4Comparative Study on Bending Performances of 3D-Printed Monolithic and Adhesively Bonded Sandwich Structures With Various Auxetic Cores: An Innovative Production Approach(Sage Publications Ltd, 2025-03-28) Atahan, Mithat Gokhan; Sevim, Caglar; Demirbas, Munise Didem; Apalak, Mustafa KemalThe cores of sandwich structures are typically produced monolithically using lightweight materials and specific geometries. In recent years, the advancements in additive manufacturing have enabled the design and production of novel sandwich core configurations with auxetic behavior and high energy absorption capability. In this study, an innovative production approach, namely adhesively bonded sandwich structures with auxetic cores, was proposed to ensure significant manufacturing advantages for industrial applications. Each part of the sandwich core structures with auxetic core configurations was printed separately and then bonded using an epoxy-based adhesive. To evaluate the mechanical performance of the proposed bonded sandwich structures, three-point and four-point bending tests with DIC (Digital Image Correlation) analyses were conducted. The bending test results of adhesively bonded sandwich structures were compared with those of monolithic sandwich structures and the effectiveness of the proposed innovative production method was evaluated. Re-entrant, star-shaped, and V-shaped auxetic core configurations were compared in terms of the bending performances of the adhesively bonded and monolithic sandwich structures. Monolithic and adhesively bonded sandwich structures showed similar bending behavior as far as load-carrying capacity, deformation stages, and crashworthiness performance are concerned based on three and four-point bending tests. Hence, the proposed innovative production approach can be applied to sandwich structures to enhance their repairability and support sustainable manufacturing.Article Citation - WoS: 5Citation - Scopus: 5A Rational Utilization of Reinforcement Material for Flexural Design of 3D-Printed Composite Beams(Sage Publications Ltd, 2019-08-05) Ciftci, Cihan; Sas, Hatice S.Recent developments in composite industry address the adaptation of 3D printing technology to overcome the design and manufacturing challenges of the traditional composite processing techniques. This adaptation can be performed with the development of design methodologies corresponding to the type of structural load-carrying members in a structure. Considering the frequently use of beams in structures, the development of the design methodology of beams is essential for the adaptation of the additive manufacturing. Therefore, in this paper, the flexural loading concept is analytically formulated to derive moment capacity for the flexural behavior of 3D-printed composite beams. Then, the formulation is adapted to develop a design methodology of 3D-printed laminates under flexural loading. Additionally, the analytical solutions developed for the design methodology presented in this paper were verified with a good agreement with experimental studies.