Browsing by Author "Vapur, Huseyin"

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Effective Processing of Specularite Ore by Wet Magnetic Separation and Reverse Flotation Techniques
(2019) Top, Soner; Dhubaıbı, Ammar Mahdi Al; Vapur, Huseyin
The aim of this study was to obtain a high grade and yield percentage of iron concentratefrom a specularite ore by using wet magnetic separation and reverse flotation techniques.The processing a specularite sample using wet magnetic separation and reverseflotation method was studied. During the magnetic separation process, particle size was-2000 μm and magnetic field applied at 0.25 T and 0.85 T which were performed at asolid-liquid ratio of 10% and 20% by weight, respectively. In the reverse flotation tests,experimental design (DOE) was applied, statistically. Depressant dosage, collector dosageand flotation time were selected as main parameters. PH value, frother dosage (MIBC) andparticle size were constant parameters. The results showed that particle size and magnetic fieldintensity had a significant effect on the iron concentrate grade and yield for wet magneticseparation. The optimum value of iron concentrate grade was 98.75% at 0.25 T andparticle size of -150 μm while the highest value of iron concentrate yield was 67% at 0.75T and particle size of -74 μm. In the flotation tests, depressant dosage had the greatestinfluence on the iron concentrate grade while the effect of the collector dosage and frothcollection time were less. Froth collection time had the greatest effect on iron concentrateyield.The maximum iron concentrate grade was 90.13% for the following conditions:5250 g/ton depressant, 1000 g/ton collector and 2-minute froth collection time. Themaximum iron concentrate yield was 98.96% for the following conditions: 5250 g/tondepressant, 1500 g/ton collector and 1 min froth collection time under fixed conditions.
A Distinctive Determination of Circular Nozzles in Downcomer for Column Flotation
(Taylor & Francis inc, 2023) Vapur, Huseyin; Top, Soner; Altiner, Mahmut
This study aims to recover clean coal from valuable hard coal tailings (HCT), which have been used as solid fuels in a thermal power plant, through convenient conditions. The effective diameters of circular nozzles on the recovery of HCT were investigated by using the Jameson cell (JC) as the main purpose. Preliminary tests were conducted to determine the type and dosages of the collector and frother. The JC test results were evaluated by Yates and Box Behnken based on ANOVA analysis, statistically. It was observed that 3,000 g/ton of diesel oil, 300 g/ton of MIBC, 100 g/ton of Na2SiO3, and 60 cm of downcomer depth were found applicable levels of parameters. The decrease of the diameter increased the venturi effect of downcomer which provided the best recovery ratio of 97.79%. Besides, the results of kinetic models were obtained with desired efficiencies (CR infinity = 94.77%, k(coal) = 1.20, R-2 = 0.98 and SI = 2.40). The best diameter was 5 cm supplied a short time and high carrying capacity (CC) for concentrate.
Citation - WoS: 71
Citation - Scopus: 82
Properties of Fly Ash-Based Lightweight Geopolymer Concrete Prepared Using Pumice and Expanded Perlite as Aggregates
(Elsevier, 2020) Top, Soner; Vapur, Huseyin; Altiner, Mahmut; Kaya, Dogan; Ekicibil, Ahmet
The present paper aims to utilize the fly ash wastes with lightweight aggregates for geopolymer concrete production process in which sodium hydroxide (NaOH) and sodium metasilicate (Na2SiO3) were used as alkali activators, respectively. The designed experiments were examined by the Yates Analyses and so the productions of geopolymer concrete were investigated depending on curing temperature, solid/liquid rate and concentration of alkali activators. The curing temperature and alkali activator concentration were revealed as effective parameters in geopolymerization. The effects of expanded perlite (EP) and acidic pumice (AP) aggregates were discovered for the production of lightweight geopolymer concretes. The microstructural properties of each produced geopolymer concrete were characterized using SEM, EDS and laser particle size analyses. The specifications of the concrete were evaluated based on their uniaxial compressive strength (UCS), point load strength (PLS), sonic speed (SS), Mohs hardness (MH), and water absorption (WAR) ratio results. In addition, the effects of pre-wetting of EP aggregates, which have hydrophilic nature, were examined. To the best of our knowledge, this is the first time that pre-wetted lightweight EP aggregates were used to produce lightweight GP concretes. As a result of pre-wetting, chemical usage decreased by 32.5%. The UCSs of the lightweight geopolymer concretes were in a range of 10-50MPa and their unit weights changed between 1250 and 1700 kg/m(3). Lighter concretes were obtained by the addition of EP aggregates rather than AP ones. (C) 2019 Elsevier B.V. All rights reserved.
Citation - WoS: 5
Citation - Scopus: 5
Concentration Study of a Specularite Ore via Shaking Table, Reverse Flotation, and Microwave-Assisted Magnetic Separation
(Taylor & Francis inc, 2023) Al-Dhubaibi, Ammar Mahdi Ahmed; Vapur, Huseyin; Top, Soner; Sivrikaya, Osman
Despite the difficulties in pelletizing specularite-type refractory iron ores, the utilization of these resources is indispensable for the steel industry due to the increasing need for iron. This study investigated Fe recovery from a refractory iron ore using gravity separation, reverse flotation, and two-stage magnetic separation. Tilt angle and particle size had a significant effect on the grade and recovery of concentrates in shaking table tests. Gravity concentration at optimum conditions resulted in an iron concentrate with 64.47% Fe grade and 90.73% Fe recovery. In the reverse flotation tests, the frother and depressant substantially affected the Fe grade of concentrates while the collector influenced the Fe recovery. A 90% Fe recovery with 64.69% Fe grade was obtained within optimum flotation conditions. The Fe grades were raised to >67.5% in products after the first magnetic separation. The tailings of the first magnetic separation were subjected to the second magnetic separation after microwave-assisted roasting to increase the magnetic susceptibility. In the second magnetic separation, a concentrate containing 66.06% Fe was separated from the microwave-roasted non-magnetic material with 82.23% Fe recovery. To the best of our knowledge, the microwave-roasting method has been applied to a specularite-type refractory iron ore for the first time.
Citation - WoS: 33
Citation - Scopus: 43
Production of Precipitated Calcium Carbonate Particles from Gypsum Waste Using Venturi Tubes as a Carbonation Zone
(Elsevier Sci Ltd, 2019) Altiner, Mahmut; Top, Soner; Kaymakoglu, Burcin; Seckin, Ismail Yigit; Vapur, Huseyin
In this study, we investigated the production of precipitated calcium carbonate (PCC) particles from desulfurization gypsum (DG) waste using a new experimental apparatus that is divided into two main parts: carbonation and stabilization zones. The solution was circulated via a pump from the stabilization zone to the carbonation zone where different types of Venturi tube were used for the reaction of CO2 with solution to produce PCC particles. The effects of CO2 flow rate, circulation rate, and Venturi types on the properties of the produced PCC particles were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), and particle size analyses. The conductivity and pH values of the solution were monitored during the carbonation. In addition, the reactivity of selected PCC was determined to evaluate its use as a sorbent in a desulfurization unit. The experimental results indicate that the Venturi tube had a strong effect on the reaction time and properties of PCC particles. The use of a Venturi tube resulted in a decrease in the time required for producing PCC particles, which were smooth, well-crystallized, and nano-sized cubic crystals. However, when no Venturi tube was used, hollow spherical crystals formed along with cubic crystals. It was found that the reactivity of selected PCC particles produced using Venturi tube was rather higher (52x10(-4) min(-1)), indicating that the PCC can be used as a sorbent in the desulfurization unit.